Skip to main content
#
ALLOY HARDFACING

Rendering and Processing Equipment
About Us
New Processing Equipment
REMANUFACTURED EQUIPMENT
MECHANICAL SHAFT SEALS
Reman Batch Cooker
Remanufactured Continuous Cookers
Used Equipment
INSTALL
All Alloy Products
Alloy HPHD
Batch Rendering Equipment
BLOOD PROCESSING EQUIPMENT
Cooking & Draining
CONDENSING
Continuous Rendering Equipment
DEWATERING
DRYING
FAT PURIFICATION
Feather & Hair Hydrolyzing
FINISHED STORAGE
GRINDING AND SCREENING
ODOR CONTROL
PRESSING
PROCESS CONTROL
RAW MATERIAL & GRINDING 2
RAW PUMPS
UCO Process
WASTEWATER TREATMENT
Process Navigator
Batch Reshelling
GRATT CENTRIFUGES
GRATT DAF SYSEMS
GRATT
Parts
Engineering & Information
Engineering Calculation Resources
Service Offering
Batch Cooker Application Sheet
BIN APPLICATION SHEET
Blood APP
Cook and Drain Applications Sheet
Continuous Cooking Application
Condensing and Heat Recovery
COOLING BIN APPLICATION
DEWATERING PRESS APPLICATION SHEET
Drying APP
FAT PURIFICATION APPLICATION SHEET
Feather and Hair Application Sheet
Grind And Screen APP
Mechl Seal App
NEW PLANT APP
Perc Pan App
PRESSING APP
Raw Feather Bin Application
Raw Material Grinding App
Raw Pumps App
Screw Press Application
Storage Application Sheet
Scrubbing App
Wastewater App
Applications Information
Videos
Photo Library
REMANUFACTURED Gallery
Library of Resources
Alloy ALL-manac Blog
Contact Us
Careers at Alloy
Site Map

  

BATCH COOKER RESHELLING

Optimized Process

Batch Reshelling

Alloy has reshelled Five Hundred vessels and as both an ASME Certified Manufacturer and Equipment Re-manufacturer. We are familiar with the certificatoin requirements of the code for Batch and continuous Cookers. Alloy continues to be The Leader in the reshelling and remanufacturing of pressure vessels in the rendering industry. Why not work with the experts?

Your Place or ours? Alloy can reshell your vessel in place or at our production facility and then reinstall the reshelled vessel.

Batch Outer Shell

Cooker outer shells can be subject to wear due to boiler chemical issues, product leaks from the filling system and a variety of other plant issues. Regardless of the cause, Alloy can rapidly and cost-effectively do the repairs required to maintain the integrity of your cookers. Reshelling saves tens of thousands of dollars relative to replacing a vessel and with minimal disruption to your capacity and overall process.

Flexible Utilization

Batch Innershells

Alloy Innershells are always complete assemblies, including heads and are constructed from ASME grade one-inch thick materials throughout. The joining of the shell segments and heads are done on our automated submerged arc machine, producing a perfect weld every time.

Alloy innershells also include reinforcing rings attached to the OD of the shell adding years of useful life at a minimal investment.

Complete Line of Supporting Products

Alloy provides a complete line of the parts and accessory items required to return your vessel to "like new" operating condition. Generally, we stock shafts, paddles, mechanical seals, stuffing boxes and packing glands, drives and drive components, steam and condensate parts, filler necks, doors, nuts, bolts and keys.

Click Here To Go To Parts

TIME TO UPGRADE?

Reshelling is the perfect time to upgrade your vessel with new features. Consider the following:

Square Shaft instead of round, square shafts are 66% stronger because of the cross-sectional area difference.

Square paddles don't come loose and will not turn on the shaft like their round counterparts.

Hardfaced Paddles instead of plain paddles, Alloy's hardfaced paddles have a 5-year warranty against premature wear or failure.

Mechanical Seals in place of stuffing boxes and packing glands. Mechanical Seals are easier to service,
provide a superior seal keeping your operation cleaner and increasing your yields all while avoiding shaft wear experienced with packing.

Convert your Drive from the proprietary gearboxes with their expensive and often difficult-to-find service parts.
Alloy can convert your cooker to Dodge Shaft-mount gear reducers with greater efficiency and locally available service parts. 


Site Mailing List 
Evolving to meet YOUR needs......

ALLOY HARDFACING and ENGINEERING CO., INC.
20425 Johnson Memorial Drive, Jordan, Minnesota 55352 USA

Phone: 1.952.492.5569  1.800.328.8408
Email:
salesinfo@alloyhardfacing.net
FAX: 1.952.492.3100
6:00 am to 5:00 pm M-F CENTRAL TIME
 

Voice English
+1-800-328-8408
+1-952-492-5569
Email
salesinfo@alloyhardfacing.net
 Para Hablar en Español Marque
+506.7019.2800