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ALLOY HARDFACING

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PRESSING

Optimized Process

Alloy Screw Press

  • ULTRA HEAVY REDUCER: This Press incorporates a Falk® Reducer that is rated for 24 hour seven day a week operation with a 100% safety factor.
  • PRESS FRAME: The press has the strongest, heaviest frame ever used in the industry to avoid twisting and fatigue.
  • SMALL FOOTPRINT: The ALLOY Press is compact requiring minimal floor space, easily facilitating retrofits into existent space.
  • HARDFACED SHAFT PARTS: The ALLOY Press uses Hardfaced shaft parts, not heat treated parts offering you 2-3 times the wear life.
  • STANDARD COMPONENTS: Unlike other Press manufacturers, this press was designed to utilize readily available components not proprietary parts with higher replacement costs and single source availability.
Flexible Utilization

Anderson Expellers

Alloy offers a continuing supply of re-manufactured Anderson Duo 33 Expellers as well the service parts to maintain them as well as the product knowledge to apply them properly.

PRESSING

Pressing may be the most difficult of the rendering processes and the most important. Separation of fat from the meal is the very reason we render.
Fat is usually worth a multiple of meal values, ranging from one and one-half times to two and one-half times meal values. We have cooked the product to remove its moisture and now we need to separate the fat to produce a shelf-stable meal and the fat that can be refined and sold for a wide range of uses in multiple markets.

Each of the steps preceding pressing impact the result of this step, if raw material grinding is done poorly, if the product is improperly cooked, if the cooked product is allowed to cool or if feed to the press is not consistent the results will suffer leaving fat in the meal or worse yet coloring the fat, reducing its quality.

Alloy has been involved in pressing since our inception, we know pressing of both rendering and vegetable oil processes. For decades, we sold and serviced Screw Presses (Expellers) from Anderson, Dupps, Keith and others. Similar to our cookers this history shaped Alloy and when Alloy decided to offer a press we worked in collaboration with another screw press service company and the result is newest press in the market, born with more flexibility, greater throughput per horsepower, easier service and overall lower cost per ton. 

Our press does not use proprietary motors, gearboxes and bearings, resulting in shelf available parts for local suppliers and without the expense of added mark-ups on these components. 

Let's talk pressing we think you will be IM-Pressed.

Flexible Utilization

Alloy Magnetic Separator

Control of metals ahead of the press is always a challenge and a critical part of the pressing system. The Alloy Automatic Magnetic Separator captures ferrous metals on a rare-earth magnet and then based on a user determined interval the flow is interrupted by an "L" shaped plate one side of the plate blocks the flow while the other side wipes the metal off the magnet clean. The plate is propelled by a pneumatic cylinder driven by compressed air from your compressor.

Available in 12" and 18" units is right for your process.

Get stuck on the Alloy Magnetic Separator.


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ALLOY HARDFACING and ENGINEERING CO., INC.
20425 Johnson Memorial Drive, Jordan, Minnesota 55352 USA

Phone: 1.952.492.5569  1.800.328.8408
Email:
salesinfo@alloyhardfacing.net
FAX: 1.952.492.3100
6:00 am to 5:00 pm M-F CENTRAL TIME
 

Voice English
+1-800-328-8408
+1-952-492-5569
Email
salesinfo@alloyhardfacing.net
 Para Hablar en Español Marque
+506.7019.2800